It sounds like the error you get is a hard limit within asterisk itself, probably because it becomes inefficient to sift through that much stuff for every outbound call, especially on a busy system, so it is very likely Co's module won't fix this. I guess everything has a limit. So, you might have to use multiple PBX instances based on region or like I said earlier, find a way to consolidate your outbound routes. Frankly it just doesn't sound like a single freepbx is the most efficient tool for the job you are trying to make it do. Had you considered the possibility of these limitations prior to choosing fpbx? Did you upgrade from a previous version of asterisk that did work this way or did you come from a completely different pbx platform?
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